Modules

Module 1: Fundamentals of Quality Control in Manufacturing

• Introduction to quality control principles.
• Role of QC in product manufacturing.
• Overview of quality standards and regulations.
• Hands-on Exercise: Identifying and categorizing defects in a manufacturing sample.

Module 2: Statistical Process Control (SPC) Techniques

• Basics of statistical quality control (SQC).
• Control charts and process capability analysis.
• Root cause analysis and Corrective and Preventive Actions (CAPA).
• Hands-on Exercise: Applying SPC tools to analyze process variations.

Module 3: Lean Manufacturing and Six Sigma

• Principles of Lean and Six Sigma methodologies.
• Reducing waste and defects in manufacturing.
• Implementing continuous process improvement.
• Hands-on Exercise: Conducting a Six Sigma case study.

Module 4: Quality Audits and Compliance Standards

• Internal and external quality audits.
• ISO 9001 and Good Manufacturing Practices (GMP).
• Risk-based approaches in quality control.
• Hands-on Exercise: Conducting a mock quality audit.

Module 5: Advanced Quality Control Tools and Future Trends

• Automated quality control systems and AI in QC.
• Predictive analytics for quality improvement.
• Case studies on successful quality control implementations.
• Hands-on Exercise: Developing a QC improvement plan for a company.