Course Outline

Module 1: Introduction to Cold Chain Logistics

• Definition and importance of cold chain systems

• Types of temperature-sensitive products (pharma, food, biotech, chemicals)

• Temperature ranges and stability requirements

• Key stakeholders and roles in cold chain operations

• Case Study: Cold chain failures and their impact on supply integrity

Module 2: Cold Chain Infrastructure and Storage Systems

• Cold rooms, chillers, freezers, reefer containers, and mobile fridges

• Handling and storing temperature-sensitive products

• Warehouse layout and airflow considerations

• Calibration and maintenance of storage equipment

• Practical Exercise: Inspecting warehouse cold chain equipment

Module 3: Temperature Monitoring, Packaging, and Transport

• Temperature monitoring devices (data loggers, IoT sensors, RFID trackers)

• Packaging types: insulated boxes, phase change materials, gel packs, dry ice

• Transport conditions for air, sea, and road freight

• Cold chain route planning and transit time management

• Workshop: Selecting appropriate packaging and monitoring devices

Module 4: Regulatory Compliance, Quality Assurance, and Documentation

• WHO, ISO, GDP, and HACCP cold chain standards

• Record-keeping and traceability requirements

• Product handling guidelines for vaccines, food, and pharmaceuticals

• Audit and inspection readiness

• Simulation: Completing a cold chain shipment documentation set

Module 5: Risk Management and Emergency Response in Cold Chain Operations

• Identifying cold chain risks and failure points

• Backup systems and contingency procedures

• Managing power failures, temperature excursions, and transport delays

• Continuous improvement and post-incident assessment

• Group Exercise: Developing a cold chain emergency response plan