Course Outline

Module 1: Introduction to Warehousing and Supply Chain Operations

• Role and importance of warehousing in supply chains

• Types of warehouses and storage facilities

• Flow of materials and goods within the warehouse

• Key warehouse functions: receiving, storage, picking, dispatching

• Case Study: Warehouse challenges in modern logistics

Module 2: Warehouse Layout, Design, and Material Handling

• Principles of warehouse layout and space utilization

• Racking systems, shelving, and storage equipment

• Material handling equipment: forklifts, pallet jacks, conveyor systems

• Mapping efficient warehouse workflows and zones

• Workshop: Designing an optimal warehouse layout

Module 3: Inventory Management and Stock Control Techniques

• Types of inventory: raw materials, finished goods, spare parts, consumables

• Inventory tracking and stock control methods (FIFO, LIFO, FEFO, ABC Analysis)

• Re-order levels, safety stock, and demand forecasting

• Inventory recording systems and stock cards

• Practical Exercise: ABC classification and stock level setting

Module 4: Warehouse Operations Procedures and Documentation

• Receiving and inspection procedures

• Stock placement, storage, and bin management

• Order picking, packing, and dispatch workflows

• Warehouse documentation and record management

• Practical Session: Preparing receiving and dispatch reports

Module 5: Warehouse Safety, Security, and Performance Improvement

• Health and safety regulations in warehouse environments

• Fire safety, hazard control, and emergency procedures

• Warehouse security: theft prevention and asset control

• Key performance indicators (KPIs) for warehouse operations

• Group Activity: Developing a warehouse performance improvement plan