Automation and Robotics with PLC Programming Training Course
This training course will equip participants with the necessary skills and knowledge on how to report, analyze, and disseminate data for all health programs.
Course Overview
| Course Title | Automation and Robotics with PLC Programming Training Course |
| Organization | Tech For Development (T4D) |
| Venue | Tech For Development (T4D) Training Center along Tala Road, Runda, Nairobi |
| Duration | TBA days |
| Target Industries |
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| Target Job Roles |
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| Course Fees (Face-to-Face) | TBA |
| Course Fees (Virtual) | |
| Training Modes | Virtual and face-to-face training |
| Payment | Payment should be made to the Tech For Development (T4D) bank account on or before the start of the course |
| Accreditation | Tech For Development Certificate of Course Completion |
Course Overview:
This course provides participants with a comprehensive understanding of automation and robotics through Programmable Logic Controller (PLC) programming. It covers the fundamentals of automation, the role of robotics in modern industry, and the integration of PLCs for control and process optimization. Through hands-on sessions, participants will learn to design, program, and troubleshoot PLC-controlled systems, applying their knowledge to real-world automation and robotic applications.
Course Duration:
10 Days
Target Audience:
• Automation Engineers
• Robotics Engineers
• Control Systems Engineers
• Maintenance Technicians
• Industrial Engineers
• Engineering Students and Graduates
• Professionals seeking to advance their skills in automation and robotics
Organizational Impact:
• Increased productivity through the implementation of automated processes.
• Enhanced capability to maintain and troubleshoot automated systems, reducing downtime.
• Improved operational efficiency with optimized robotic and automation solutions.
• Development of in-house expertise in PLC programming and robotic system integration.
• Strengthened competitive advantage with advanced automation capabilities.
Personal Impact:
• Acquire hands-on experience in PLC programming and robotic system design.
• Enhance problem-solving skills in automation and robotics.
• Gain proficiency in using industry-standard automation tools and PLCs.
• Expand career opportunities in the growing fields of automation and robotics.
• Develop the confidence to manage and optimize automated systems in various industrial settings.
Course Objectives:
By the end of this course, participants will be able to:
• Understand the fundamentals of automation and robotics.
• Program, configure, and troubleshoot PLCs for various automation tasks.
• Design and integrate PLC-controlled robotic systems for industrial applications.
• Optimize manufacturing processes using automation and robotics.
• Apply practical knowledge in real-world automation and robotics scenarios.
Course Modules
Course Outline
Module 1: Introduction to Automation and Robotics
• Overview of automation and robotics in industry
• Key components of automation systems: sensors, actuators, controllers
• Introduction to PLCs: structure, operation, and applications
• Hands-on exercise: Basic automation setup using PLCs
• Case Study: Analysis of a simple automated assembly line
Module 2: Fundamentals of PLC Programming
• Basic concepts of PLC programming: ladder logic, function block, and structured text
• Setting up and configuring a PLC system
• Introduction to programming software for PLCs
• Hands-on exercise: Creating simple PLC programs for basic control tasks
• Real-Life Project: PLC programming for conveyor belt control in a manufacturing process
Module 3: Advanced PLC Programming Techniques
• Complex programming structures: timers, counters, and data handling
• Using analog and digital inputs/outputs in PLCs
• Troubleshooting and debugging PLC programs
• Hands-on exercise: Advanced control tasks using timers and counters
• Case Study: Implementation of a temperature control system using PLCs
Module 4: Integration of Robotics with PLC Systems
• Basics of robotic systems: types, configurations, and applications
• Interfacing robots with PLCs for coordinated control
• Communication protocols between PLCs and robots
• Hands-on exercise: Programming a robotic arm with PLC integration
• Real-Life Project: Automated pick-and-place application using a robotic arm
Module 5: Human-Machine Interface (HMI) and SCADA Systems
• Introduction to HMI and SCADA for monitoring and control
• Designing user-friendly HMIs for PLC systems
• Connecting and configuring SCADA systems with PLCs
• Hands-on exercise: Creating an HMI for real-time monitoring of a PLC system
• Case Study: Remote monitoring and control of a water treatment plant using SCADA
Module 6: Safety in Automation and Robotics
• Safety standards and regulations in automation
• Designing safety systems with PLCs: emergency stops, interlocks, and safety relays
• Risk assessment and mitigation in robotic systems
• Hands-on exercise: Implementing safety features in a PLC-controlled system
• Real-Life Project: Safety integration in a robotic welding cell
Module 7: Process Optimization through Automation
• Techniques for process optimization using automation
• Data collection and analysis for continuous improvement
• Applying machine learning and AI in automated systems
• Hands-on exercise: Optimizing a batch process with PLC programming
• Case Study: Process improvement in a bottling plant using automated data analysis
Module 8: Fieldbus and Industrial Communication Protocols
• Overview of industrial communication protocols: Modbus, Profibus, Ethernet/IP
• Setting up and configuring fieldbus communication for PLCs
• Troubleshooting communication issues in automated systems
• Hands-on exercise: Setting up a Modbus communication network for a PLC system
• Real-Life Project: Fieldbus integration in a multi-robot assembly line
Module 9: Maintenance and Troubleshooting of Automated Systems
• Preventive and predictive maintenance in automation
• Common faults and troubleshooting techniques for PLCs and robots
• Using diagnostic tools and software for system analysis
• Hands-on exercise: Identifying and fixing faults in a PLC-controlled system
• Case Study: Diagnosing and resolving issues in an automated material handling system
Module 10: Capstone Project: Designing and Implementing an Automated System
• Participants will design, program, and implement a complete automated system
• Application of all learned skills: PLC programming, robotics, HMI design, and safety integration
• Real-world challenges and problem-solving
• Presentation and review of completed projects
• Final Project Presentation: Comprehensive automation project showcasing PLC and robotic integration in a selected industrial scenario
Course Administration
Methodology
Instructor-led sessions use a blended learning approach combining presentations, guided practical exercises, web-based tutorials, and group work, delivered by seasoned industry experts. All facilitation and course materials are in English, so participants should be reasonably proficient in the language.
Accreditation
Upon successful completion of this training, participants will be issued a Tech For Development Certificate of Course Completion certified by the National Industrial Training Authority (NITA).
Training Venue
The training will be held at the Tech For Development Training Centre. The course fee covers the course tuition, training materials, two break refreshments, and lunch. All participants will additionally cater to their travel expenses, visa application, insurance, and other personal expenses.
Accommodation & Airport Transfer
Arranged upon request.For reservations contact the Training Officer:
Email: [email protected]
Phone: (+254) 790 824 179
Tailor-Made
This training can also be customized to suit the needs of your institution upon request. You can have it delivered in our T4D Training Centre or at a convenient location.
Payment
Payment should be transferred to the T4D account through a bank on or before the start of the course. Send proof of payment to [email protected].
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